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Overview for Instrument Calibration

 

I. Introduction

This section of the Intoximeters website is designed to offer users an online step by step guide for calibrating several of our most commonly used instruments. This tool offers definitions of the key terms and an animated Step by Step procedure to help you properly calibrate your instrument(s).

Although this information appears in the instrument manual, some testing programs only allow certain qualified operators to perform accuracy checks and calibrations. For example, the DOT regulations for Workplace Testing require that "calibration of the EBT are performed by the manufacturer or a maintenance representative certified by the devices manufacturer or a state health agency or other appropriate state agency." .

Before performing calibrations, make sure that you are qualified to perform this function under the rules of your program.

II. Quality Assurance Plan

All breath alcohol testing programs should follow criteria set forth in a Quality Assurance Plan.  The QAP may designate the types of standards that may to be used to perform calibrations and accuracy checks, and the minimum intervals for performing calibrations and/or accuracy checks.  The QAP may specify the acceptable tolerance to determine if the instrument is in proper calibration (often + 10% in screening applications).  Recommended or required inspection and maintenance intervals may also be part of the QAP.  Intoximeters has developed a QAP approved by NHTSA (National Highway Traffic Safety Administration) for instruments used for US DOT testing purposes. These guidelines were designed specifically for the DOT testing program. It is important to understand that the QAP is designed for a specific testing program. The safeguards built into the testing protocol and the requirement for testing will help define the QAP guidelines. For your program, the Operators manual offers some basic guidelines to help develop your protocols but you can consult a local authority or contact Intoximeters for more specific information.

III. Methods for performing Accuracy Checks

Breath alcohol testing instruments are calibrated and checked for accuracy utilizing an ethanol standard with a known alcohol concentration.  There are two types of standards that are widely accepted and commonly used: 

  1. Wet Bath Standards
  2. Dry Gas Standards

The value of the Standard used is usually determined by the QAP.  For example, law enforcement agencies that arrest drunk drivers based on a legal limit of  0.100 BrAC will typically check their evidential breath alcohol testing devices with a standard that has a target value at or near 0.100 BrAC.  States using 0.080 as the legal limit may utilize 0.080 standards.   The NHTSA (National Highway Traffic Safety Administration) approved Intoximeters QAP required to be used in conjunction with US DOT workplace testing designates standards with a stated equivalent value between 0.020 and 0.040.  

Fuel Cell sensors are linear output devices and can thus be calibrated for the dynamic range of readings at any point within that range. Similarly, these devices can also be checked at any point to determine that they are in calibration throughout the entire range of readings. As a result, an instrument calibrated at one level will also be calibrated for other applications that have a need to check samples for yet another level.

 

IV. Definition of Terms

Accuracy Check (also called "Calibration Check", or "Proficiency Test".)

Checking an instrument for accuracy against a known standard.  This process is much the same as a running a sample on a subject, but in this case the operator knows what result the instrument should produce . The only other difference is that on a Accuracy Check the sample should be taken manually, while the gas flow is still commencing, but after several seconds of the flow from the gas standard.

The results of an accuracy check must fall within an acceptable range for the instrument to be considered "in calibration".  An accuracy check result outside the acceptable tolerance may throw into doubt the validity of test results and as a result, a calibration is suggested following a failed accuracy check. Once the calibration has been completed an accuracy check should be run to verify that the calibration was successful.

Calibration

Setting (adjusting) an instrument's sensitivity to properly report the known value of a standard. All calibrations should be followed by an Accuracy Check to ensure that the adjustment is correct.

  • Standard (also called Ethanol Standard)

A solution of ethanol in water (wet standard) or mixture of pressurized gas, usually ethanol in nitrogen (dry standard) certified to produce a sample containing a predictable alcohol concentration.

  • Expected Value or Target Value of the Standard  The result expected to be reported from the standard at the time of the accuracy check or calibration.
  • Quality Assurance Plan (QAP)

A set of criteria established by the manufacturer of the instrument and/or a testing program manager that establishes parameters for conducting accuracy checks and calibrations under a given testing program.

  • Calibration Log

A record of accuracy checks and calibrations performed on a specific breath alcohol testing instrument. 

V. Tutorial for performing an Accuracy Check or Calibration

Select the process you wish to learn more about:

 

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